Trolleys are used every day, so their risks are easily overlooked. Yet trolley accidents are common — goods falling, carts rolling into people, feet run over, or back injuries from pushing. This article summarises practical guidance for factories.
Before Use: Inspect
- Wheels roll freely, with no cracks, deformation or debris round the axle
- Brakes lock firmly
- Handles and frame are not cracked or loose
- Caster plate bolts are tight
Loading
- Never exceed the load the trolley and wheels are rated for
- Heavy items at the bottom for a low centre of gravity
- Nothing overhanging the edges, and not stacked high enough to block the view
- Strap or secure items that can fall or roll
Pushing and Parking
- Push rather than pull — easier on the back and you can see ahead
- Move at walking pace and take care at junctions and blind corners
- Going down ramps, stay downhill and control the cart slowly
- Park clear of emergency exit routes and always apply the brakes
- Wear safety shoes when moving heavy loads
Reduce risk at the source: trolleys that are too hard to push cause cumulative injuries. The right wheel size, quality bearings and a cart that fits the load greatly reduce push force and risk. See casters for ramps and brake caster types.
For Safety Officers
- Label each trolley with its maximum load
- Set and record a regular inspection schedule
- Take damaged trolleys out of service until repaired
- Train new staff in pushing and parking
Summary
Trolley safety starts with carts in good condition that suit the job, plus correct loading, pushing and parking. Use this guidance as a checklist in your factory.